Filling Machinery

Automatic Premium Bottle Filling Machine

Automatic Bottle Filling Machine

Brief On Machine
The Premium Filling System consists of main structure, material transfer pump, product transmission belt with adjustable guide, material storage tank, Safety acrylic cover, pneumatic priming & stopping facility, filling pump, isolated transformer, electrical panel, motor, PLC & HMI,AC drive & storage tank. The special HIGH / LOW liquid level indication in the tank is an added advantage.

Salient Features of Premium Bottle Filling Machine

The unit is made compact & versatile as per GMP norms The structure is made of MS cladding with SS 304
Rigid vibration free construction for trouble free performance The contact parts such as filling nozzle, filling pump are made of SS 316 L
The Pharma grad silicon tubes are used for the filling purpose Easy to clean the base of the machine
The machine is supplied with easy to clean inbuilt storage tank The storage tank is connected with the high capacity of material transfer pump
The storage tank is automatically controlled by the mean of float (Level) sensors The process of priming, diving and blocking of the products done by pneumatic (air) operated cylinder
The Air pressure indicator attached with the machine to indicate the fault of low pressure of air supply There is special feature called "PRIME" which is useful to suck the filling material from storage tank to nozzle end very quickly. More over this facility is useful to clean filling line (Silicon tubes) as well as filling pump
The machine has a facility of using "PRIME" function for all the pumps together or individual pumps also Easy to operate PLC for any kind of filling volume adjustment
Each Filling head can be operated & monitored through PLC individually Visible NRV glass is connected in the suction line
The each filling head can work independently No change parts required for different size of products as well as different filling volume
There is a very less product change over time due to the very less usage of mechanical parts such as syringe set, mechanical seals, gear, chain, chain wheel etc If there is no product during the filling process, the machine automatically stops and it gives the indication on HMI with inbuilt alarm system
To ensure the accurate filling process the level of filling material is required to be maintained. The machine takes care of the same with the help of PLC controlled ON / OFF material transfer pump (In between of middle level and high level) Accordingly if the filling level goes down (Low level) then the machine will automatically stop and at the same time it will give the fault signal for Low level on HMI screen with inbuilt alarm system
Daily production ratio, production counter is given with the password protection After the completion of the filling process, if the storage tank is required to be cleaned, there is no need to remove the storage tank. This cleaning process can be done very quickly with the help of inbuilt ball valve itself
Any kind of fault during the operation of the machine such as low pressure of air, low level of liquid, no product etc. can appear on the HMI with alarm facility, which can be easily attended to PLC modes are user friendly and hence even less skilled operator can also handle the machine
The machine is supplied with isolated power supply to avoid adverse effect of electric supply User friendly and less maintenance required owing to minimal usage of mechanical components
Most reliable and proven components such as Festo/SMC make pneumatic and electrical/electronic such as Bonfiglioli/Motovario make AC motor, Delta/Allen Bradley make Drives, PLC & HMI, Sensor LEUZE/BANNER/SUNX, MCB& relay "X" make

Technical Specification

Model HMPL–PRE–RBF
Filling Range Filling Range
Filling Volume 10 ml Bottles
Filling Head 4/ 6 / 8 / 10 / 12 Heads
Output Speed 30 to 150 Bottles/Minute (depends upon viscosity of liquid & volume)
Working Height 860 ± 50 mm Adjustable
Power Consumption 2.5 KVA
Power Supply 3 Phase + Neutral + Earthing /415 V AC / 50Hz
Air Supply 4 to 6 Kg/Cm²
Net Weight 500 Kg Approx.
Dimensions 2100 mm (L)x 900mm (W)x 2000mm(H) Approx.
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