Filling Machinery

Automatic Vial Filling and Bunging Machine

Automatic Vial Filling & Bunging Machine

Brief On Machine
The Automatic Premium Vial Filling with Rubber Stoppering System consists of main structure covered with SS cabinet safety acrylic cover, laminar air flow, in-feed turntable, peristaltic pump filling system, Delrin Slate conveyor, out-feed turn table, vibrator bowl & chute for rubber stopper, pneumatic componentsand electrical panel,AC Drive, PLC & HMI.

Salient Features of Vial Filling & Bunging Machine

The unit is made compact & versatile as per GMP norms The structure is made out of MS cladding with SS 304
Rigid vibration free construction for trouble free performance The contact parts such as filling nozzle, bung disc are made of SS316 L
The Pharma grade silicon tubes are used for filling & CIP/SIP Easy to clean the base of the machine
There is a special feature called PRIME which is useful to suck the filling material from storage tank to nozzle end very quickly. Moreover this facility is useful to clean the filling line (silicon tubes) as well as filling peristaltic pump in both the directions The machine has a facility of using PRIME function for all the peristaltic pumps together or individual peristaltic pumps also
The process of filling is done by specially designed filling peristaltic pump which can serve the purpose of CIP & SIP Individual pumps can be adjusted & calibrated for the desired volume – by use of easy to operate PLC
Oil based material can also be run easily without dripping because of specially designed peristaltic pump with the facility of suckback The each filling head can work independently & hence machine works continuously without sacrificing major production
No change parts are required for different size of vials as well as different filling volume There is a very less product change over time due to very less usage of mechanical parts such as syringe set, Teflon seal, gear & chain etc
Easy to operate PLC for any kind of volume adjustment or speed adjustment Synchronized filling system for smooth filling purpose
Specially designed bung oriental bowl & discharge chute with in-built vibrator. The bung oriental bowl & chute are Teflon coated for use of wet bungs Bungs are hold in the specially designed vacuum bung hold disc & the same disc discharge the bung uniformly on the vial. The bung pressing roller presses the bungs uniformly
The same bunging assembly can also be utilized for half stoppering For different heights of vials, the whole assembly can be moved upwards & downwards
Alarm alerts through PLC for "No Vial, Machine Stop" & No Vial, No Bung" Production counter is given with password protection for daily track report and planning for the same
The faults can be detected on the PLC touch screen HMI and can be attended easily for the same The machine is supplied with isolated power supply to avoid adverse effect of electric supply
The output speed can be appeared on HMI screen and adjust the same as per appropriate requirements Very less mechanical adjustment required due to the special design
User friendly and very less maintenance required Nitrogen facility (Pre or Post) can be provided as an (OPTIONAL)
Unique design of rolling conveyor Easy loading of vials to in-feed turntable - by loading tray
For smaller vials, the speed of turntable can be set individually Filling machine with tray to spillage and connection of drain
Conveyor of Filling and cap sealing machine covered with acrylic cover Most reliable & proven mechanical components such as FESTO make pneumatics & CE certified electrical/electronic such as Bonfiglioli make AC motor, Allen Bradley make drives, PLC & HMI Touch screen, Sensors, MCB's, relay etc

Technical Specification

Vials Diameter 25 mm to 55 mm
Rubber Bung Size 20 mm to 22 mm
Output Speed 30 to 100Vials/Minute
(Depend upon nature of liquid & size of bottle)
Filling Volume 2 ml to 30 ml
Filling Head 4 / 6 Heads
Working Height 850 ± 50 mm Adjustable
Power Consumption 2.5 KW
Power Supply 3 Phase + Neutral + Earthing/ 415 V AC/ 50Hz
Air Supply 4 to 6 Kg/Cm²
Net Weight 650 Kg Approx.
Dimensions 2700mm (L) x 1500mm (W)x 2000 mm(H) Approx.
Our Clients