SALIENT FEATURES

• The unit is made compact & versatile as per GMP norms
• The structure is made of SS 304
• Rigid vibration free construction for trouble free performance
• The synchronized horizontal pushing system for feeding the bottles in the machine
• Specially designed adjustable start / stop type bucket conveyor for conveying the bottles and specially designed chain type start / stop feeder conveyor for the cartons
• Automatic leaflet inserting device with the required no. of folds (2, 3, 4) and required types (Z type, W type, parallel type) - OPTIONAL
• The machine has a facility of no leaflet bottle reject system (Incase of leaflet inserting)
• Carton stacker has a facility of stacking 1000 nos. Cartons
• Facility of no bottles no cartons
• Facility of no cartons machine stop
• Provision of Safety interlock of Door opening
• Specially designed vacuum device for pick up of cartons and opening of cartons
• No use of vacuum pump to avoid maintenance. Machine has a specially designed air vacuum generator for the operation of different assembly such as leaflet pick up and carton pick up
• Adjustable bottle pusher for different size of bottles
• For the various sizes of products, machine has the facility to adjust chain width
• For various sizes of products, machine has facility for height adjustment by the mean of adjusting screws
• For various sizes of products, machine has facility for length adjustment by the mean of adjustable guide plate
• Adjustable flaps closing system for both side (Top and Bottom) flaps for various sizes of cartons
• Ready carton goes on packing conveyor through discharge conveyor. If no leaflet inside the carton, the carton is rejected with the help of pneumatic cylinder at the discharge conveyor
• Very less change parts required for change over of the product
• The whole operation is controlled by easy to operate PLC
• Speed of the machine is synchronized with the PLC and easy to adjust by mean of HMI
• Product counter facility is inbuilt in the machine to know the daily production rate
• All the setting parameters with password protection to avoid any mishandling during machine operation
• Special kind of HMI mounting panel with 180o rotation facility for easy handling of such a 12 feet long machine
• For the initial setting of the machine, it has a JOG facility itself on HMI
• Any kind of fault will be displayed on Touch screen HMI for easy understanding and attending for the same
• Machine has online embossing facility for the batch coding - OPTIONAL
• Also machine has a facility of closing cartons with HOTMELT glue system - OPTIONAL
• Most reliable and proven AC drives, Mechanical components such as SMC make pneumatics and CE certified electrical / electronic components such as AC drives
• PLC, HMI Touch screen MITSUBISHI make, sensors OMRON make, MCBs & relay etc.